Model : FitSize series
Box Making Machine
Product Introduction

The box making machine is custom size corrugated box producing equipment. A box can be made ANYTIME when it is required reducing box warehouse management. Just select a box style on the HMI and a box with the fit size is then produced. Products can only be packaged with standard but bigger boxes BEFORE but they can be packaged with the fit-sized boxes with high efficiency for any kinds of industries NOW.

Features
  • The design of the machine is complied with European safety standards.
  • The model is equipped with Japan MITSUBISHI servo motor with high precision as standard. This contributes to the box making machine with great stability and accuracy of each mechanism to make fit-sized boxes.
  • JAPAN MITSUBISHI PLC control system
  • Blades are made of special tool steel for extended life.
  • The time of assigning the longitudinal units to the proper position needs only 1 ~ 10 seconds.
  • 15-inch HMI provides the user a clear operation interface and box details.
  • The HMI of the box making machine is already integrated with the industrial PC, the network connection can be done by using RJ45 cable or Wi-Fi. There is no requirement on an extra PC for the connection.
  • Select a box style, enter the dimensions and a box with the fit size is then produced.
  • 200 kinds of box style and size which are frequently used can be archived in the system for improving the work efficiency.
  • The system will automatically save the production data for users to review. The data will include the date, time, box type, box dimension, quantity, and etc. Users can search the records based on the date.
  • Remote monitoring maintenance system for faster access from the manufacturer in case of machine breakdown
  • When the longitudinal units are sufficient, feeding direction is rotatable for cardboards with insufficient width or special box styles to increase machine flexibility.
  • The interface will display the location of all the sensors on the machine. The user can know whether the sensors are activated by looking through the map.
  • Besides the box types that exist in the system, users can edit their special box type on the interface.
  • main working units:
  • - feeding unit
    • upper rubber roller of adjustable pressure
    • motorized lower rubber roller
    • servo-controlled speed
    - transverse unit * 1
    • creaser * 1
    • circular blade * 1
    • servo-controlled positioning
    • circular blade with high-density teeth used for clean slitting edges
    - longitudinal units * 7
    • creasers * 7
    • circular blades of adjustable height * 7
    • servo-controlled positioning
    • circular blades with high-density teeth used for clean slitting edges
Standard in-feed Mode
  1. manual sheets feeding
    proimages/(標配)_單張紙板手動入料_manual_sheets_feeding.jpg
Recommended Option(s)
  1. automatic sheets feeding: stack cardboards with the same size for reduction of manual operation
    proimages/1_單張紙板自動入料_automatic_sheets_feeding_(NEW).jpg
    proimages/1_單張紙板自動入料_automatic_sheets_feeding_(2nd_pic).jpg
  2. automatic single fanfold feeding: usable for FitSize 1600 / FitSize 2500 with single fanfold feeding
    proimages/2_單張連續紙板自動入料_automatic_fan-fold_feeding.jpg
  3. automatic fanfold side by side feeding: The system will select the most cardboard-saving fanfold from 2 side by side fanfolds.
    proimages/3_單層連續紙並排自動入料_automatic_fan-fold_side_by_side_feeding.jpg
    proimages/3_單層連續紙並排自動入料_automatic_fan-fold_side_by_side_feeding_(2nd_pic).jpg
  4. rotating paper rack: It can be applied with the fanfold in 1.8 m height to reduce the creases on the feeding cardboard in the feeding process.
    proimages/NEW_7._旋轉式紙架.jpg
  5. automatic multi-fanfold feeding - three feeding trays (safety fence is included): Each feeding tray can have one fanfold, and can have up to 3 fanfolds in different sizes. (FitSize 2500)
    proimages/5._多層連續紙板自動入料_-_三層(含防護網).jpg
  6. automatic multi-fanfold feeding - four feeding trays (safety fence is included): Each feeding tray can have one fanfold, and can have up to 4 fanfolds in different sizes. (FitSize 2500)
    proimages/6._多層連續紙板自動入料_-_四層(含防護網).jpg
  7. automatic multi-fanfold feeding - five feeding trays (safety fence is included): Each feeding tray can have one fanfold, and can have up to 5 fanfolds in different sizes. (FitSize 2500)
    proimages/7._多層連續紙板自動入料_-_五層(含防護網).jpg
  8. automatic multi-fanfold feeding - six feeding trays (safety fence is included): Each feeding tray can have one fanfold, and can have up to 6 fanfolds in different sizes. (FitSize 2500)
    proimages/NEW_4._多層連續紙板自動入料.jpg
  9. automatic multi-fanfold side by side feeding - three feeding trays (safety fence is included): Each feeding tray can have two fanfolds in different sizes, and can have up to 6 fanfolds in different sizes. (FitSize 2500)
    proimages/9.多層連續紙板並排自動入料_-_三層_(含防護網).jpg
  10. automatic multi-fanfold side by side feeding - four feeding trays (safety fence is included): Each feeding tray can have two fanfolds in different sizes, and can have up to 8 fanfolds in different sizes. (FitSize 2500)
    proimages/10.多層連續紙板並排自動入料_–_四層_(含防護網).jpg
  11. automatic multi-fanfold side by side feeding - five feeding trays (safety fence is included): Each feeding tray can have two fanfolds in different sizes, and can have up to 10 fanfolds in different sizes. (FitSize 2500)
    proimages/11._多層連續紙板並排自動入料_–_五層_(含防護網).jpg
  12. automatic multi-fanfold side by side feeding - six feeding trays (safety fence is included): Each feeding tray can have two fanfolds in different sizes, and can have up to 12 fanfolds in different sizes. (FitSize 2500)
    proimages/NEW_5._多層連續紙板並排自動入料.jpg
  13. 3D dimensioning system (measuring precision: 5 mm): It is connected to the FitSize box making machine. It is capable of measuring the product (cubic only) dimensions by the laser head that mounted over the conveying system, and transmit the data to the machine for the box production. * the min. product dimensions: 100 x 100 x 100 mm; the max. product dimensions: 1600 x 850 x 850 mm; the max. load: 120 kg
    proimages/9_3D_材積量測系統_3D_dimensioning_system.jpg

ModelFitSize 2500FitSize 1600
Cardboard Thickness 2 ~ 8 mm 2 ~ 8 mm
Cardboard Length min. 400 mm min. 400 mm
Cardboard Length (automatic sheets feeding) 400 ~ 5000 mm 400 ~ 5000 mm
Cardboard Width 400 ~ 2500 mm 400 ~ 1600 mm
Feeding Cardboard Stacking Height (automatic sheets feeding) Up to 600 mm Up to 200 mm
Cardboard Basis Weight outer liner ≥ 130 g/m2、fluting ≥ 110 g/m2 outer liner ≥ 130 g/m2、fluting ≥ 110 g/m2
Cutting Tolerance ± 2 mm ± 2 mm
Production Speed 4 ~ 9 boxes/min. (depending on styles and sizes) 4 ~ 9 boxes/min. (depending on styles and sizes)
Electric Power approx. 5 kw approx. 5 kw
Dimensions (L x W x H) 1450 x 4200 x 1900 mm 1450 x 3250 x 1900 mm
Net Weight approx. 1900 kg approx. 1600 kg
Color RAL 8019 / RAL 9003 RAL 8019 / RAL 9003
* Technical data is not binding and can be modified without prior notice.

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